What is Inconel 718, and why do engineers specify it?

Inconel 718 is a nickel-based superalloy strengthened by γ″ (gamma double-prime) precipitates of Ni₃Nb. Unlike most superalloys that lose strength at aging temperatures below 600°C, 718's γ″ structure remains stable up to about 650°C, giving it an unusual combination of high strength and weldability at elevated temperature.

For procurement and design engineers, the reason to choose 718 is usually one of these:

  • High-temperature strength to 650°C without losing tensile properties — jet engine disks, turbocharger wheels, rocket injector plates.
  • Cryogenic toughness — 718 retains ductility down to −253°C, making it the workhorse of liquid-oxygen and liquid-hydrogen systems.
  • Corrosion resistance in sour gas, seawater, and oxidizing acids — standard for subsea connectors, downhole tools, and chemical process valves.
  • Non-magnetic behavior — useful for MRI-compatible and downhole measurement tools.

The trade-off is cost and machinability. Raw 718 bar stock costs roughly 15–20× more than 6061 aluminum by weight, and cuts at about one-tenth the surface speed. On a typical bracket, expect the 718 part to cost 8–12× the aluminum equivalent — before heat treatment.

Important — aged vs solution condition: we supply 718 in either solution annealed (AMS 5662, softer, easier to machine, aged after machining) or aged/precipitation hardened (AMS 5663, full strength, more expensive to cut). Tell us which you need in your RFQ, because it affects cost, lead time, and achievable tolerance. When in doubt, specify AMS 5662 + post-machining age — this is the common aerospace pattern.
§ 01 / Chemical composition

Alloying elements per AMS 5662.

ElementMin %Max %Role
Ni + Co50.0055.00Matrix; base of γ phase
Cr17.0021.00Oxidation and corrosion resistance
FebalancebalanceMatrix / cost reduction
Nb + Ta4.755.50Forms γ″ strengthening precipitate
Mo2.803.30Solid-solution strengthening
Ti0.651.15γ′ precipitate formation
Al0.200.80γ′ precipitate formation
Co1.00Residual
C, Mn, Si, P, S, B, Cutrace limitsControlled impurities
§ 02 / Mechanical properties

Typical values at room temperature.

PropertySolution annealed (AMS 5662)Precipitation aged (AMS 5663)Test method
Ultimate tensile strength860 MPa (125 ksi)1240 MPa (180 ksi)ASTM E8
Yield strength (0.2%)550 MPa (80 ksi)1035 MPa (150 ksi)ASTM E8
Elongation at break45%12–20%ASTM E8
Hardness28 HRC max36–45 HRCASTM E18
Density8.19 g/cm³
Modulus of elasticity204 GPaASTM E111
Thermal conductivity11.4 W/m·KASTM E1461
Coefficient of thermal expansion13.0 µm/m·K20–100°C
Service temperature (max)650 °C (1200 °F)Continuous
§ 03 / Cutting parameters

Our starting points for roughing and finishing.

OperationToolingVc (m/min)fz (mm/tooth)ap / aeCoolant
Rough milling (solution)Carbide, AlTiN coat, 4 flute30–400.10ap 1.5D · ae 0.25DThrough-tool flood
Rough milling (aged)Ceramic SiAlON or carbide coated200–300 (ceramic)0.15ap 2.0D · ae 0.15DDry / MQL (ceramic)
Finish millingSolid carbide, 6 flute, TiAlN35–450.05ap 0.3 mm · ae 0.05DThrough-tool flood
Slot millingCarbide, 4 flute corner rad25–350.06ap 0.5D · full widthThrough-tool flood
Drilling (small ⌀)Solid carbide, TiAlN15–200.03 /revPeck 1.5DFlood + peck
Drilling (large ⌀)Indexable insert drill30–400.08 /revContinuousThrough-coolant
Turning (solution)Carbide insert, CVD AlTiN40–600.15 /revap 1.5 mmHigh-pressure coolant
Turning (aged)Ceramic or whisker-reinforced180–2500.18 /revap 1.0 mmDry
ThreadingInsert mill or carbide tap15–20per thread specFlood

Note: 718 work-hardens aggressively. Our rule: never dwell, never let the tool stop in cut, and always maintain a minimum chip load of 0.05 mm/tooth. Cutting softly creates a harder surface layer that destroys the next pass.

§ 04 / Achievable tolerances

Three tolerance tiers for 718 parts.

TIER 01

Standard

Linear±0.05 mm
Diameter±0.03 mm
Hole location±0.08 mm
Flatness (per 100mm)0.05 mm
Surface finishRa 1.6 µm
TIER 02

Precision

Linear±0.02 mm
Diameter±0.015 mm
Hole location±0.03 mm
Flatness (per 100mm)0.02 mm
Surface finishRa 0.8 µm
TIER 03

Ultra-precision

Linear±0.008 mm
Diameter±0.005 mm
Hole location±0.015 mm
Flatness (per 100mm)0.008 mm
Surface finishRa 0.4 µm

Ultra-precision on aged 718 is grinding territory. Call it before finalizing the print — we can advise on whether a pre-age rough + post-age grind is cheaper than full machining in aged condition.

§ 05 / Surface finishes

Finishes commonly applied to 718.

AS-MACHINED

As-machined, deburred

Ra 1.6 µm typical. Edges broken by hand or with deburring media. Most common and lowest cost finish.

BEAD-BLAST

Glass bead or ceramic bead

Uniform matte grey finish. Masks tool marks and improves fatigue resistance by inducing compressive surface stress.

PASSIVATION

Passivation (AMS 2700 / ASTM A967)

Nitric or citric acid bath removes free iron from machining. Standard for corrosion-critical applications.

POLISHING

Mechanical polish

Down to Ra 0.2 µm for sealing faces, medical devices, and flow-critical surfaces.

ELECTROPOLISH

Electropolishing

Removes 5–25 µm of surface material. Preferred for pharma, semiconductor, and ultra-clean vacuum applications.

HEAT TREAT

Solution + aging (AMS 5663)

980°C solution + 720°C/620°C two-step age. Certificates to AMS 2774 provided.

§ 06 / Applications

Where 718 earns its cost.

AEROSPACE — HOT SECTION

Turbine disks, cases, and fasteners

Jet engine high-pressure compressor stages, combustor casings, HP turbine disks, and structural fasteners. The dominant structural alloy in GE90 and LEAP engine hot sections.

ROCKET PROPULSION

Injector plates and turbopumps

Cryogenic propellant turbopump housings, injector manifolds, and thrust chamber structural rings. Combines LOX compatibility with 650°C strength.

OIL & GAS

Subsea & downhole tools

Wellhead components, subsea connectors, drill bit bodies, MWD/LWD tool housings. NACE MR0175/ISO 15156 compliant in aged condition for sour service.

POWER GENERATION

Gas turbine & nuclear

Industrial gas turbine disks and blades, steam valve internals, nuclear reactor bolting. Used where creep strength at 500–650°C matters.

MEDICAL & SCIENCE

MRI & cryogenic

Non-magnetic structural parts inside MRI bore, cryogenic test fixtures, particle accelerator components.

MOTORSPORT

Turbo & exhaust

Turbocharger wheels, exhaust manifolds, wastegate components, hot-side fasteners for F1 and top-tier race programs.

§ 07 / Alloy comparison

718 vs other nickel alloys.

AlloyUTS aged (MPa)Max service °CMachinabilityRelative costWhen to specify
Inconel 718124065012%1.0×Default aerospace / O&G structural
Inconel 62593098016%1.1×Higher temp, lower strength, better weld
Inconel 750X117081510%1.4×Springs & fasteners above 650°C
Waspaloy12807608%2.2×When 718 can't handle the temp
Hastelloy C-27679067514%1.3×Extreme corrosion, chloride service
Monel K-50090048022%0.9×Seawater service, lower temp
§ 08 / Design considerations

Five things that will affect your 718 quote.

Specify solution-annealed whenever possible, then age after machining.
Machining 718 in aged condition costs roughly 1.6–2.0× more than in solution condition. For most aerospace parts, the cheapest path is: buy AMS 5662 bar, rough + semi-finish, send for solution + age (AMS 5663 heat treat), then finish machine critical features to final spec. We can coordinate this fully or work to your preferred heat-treat vendor.
Avoid sharp internal corners. Use R ≥ 1.5 mm wherever possible.
Every internal corner in 718 requires a tool radius equal to or smaller than the corner radius. Tiny corner radii mean tiny tools, low feed rates, and long cycle times. Increasing a 0.5 mm corner to 1.5 mm can cut cycle time by 40% on pocketed features.
Thin walls: stay above 1.5 mm, and design for fixturing.
718 work-hardens under vibration. Walls thinner than 1.5 mm chatter on all but the most rigid setups. For walls between 1.5 and 3.0 mm, provide sacrificial support webs in the print (we remove them last). Below 1.5 mm, we'll likely quote it as EDM or ECM.
Deep holes need special planning.
For holes deeper than 5D, gun drilling or BTA drilling is usually cheaper than conventional peck drilling. Holes deeper than 10D should be reviewed as case-by-case. Tell us the tolerance required on the hole straightness — if it's tighter than 0.05 mm per 100 mm of depth, we may recommend honing as a secondary operation.
Certifications: be explicit about what you need.
For most RFQs we can provide: material certs to AMS 5662/5663 (mill certs passed through), dimensional inspection reports with CMM data, and heat treat certs to AMS 2774. If you need NADCAP-equivalent, FAI per AS9102, or customer-specific SNECMA/RR/PW quality flow-downs, please state this up front — it affects routing, lead time, and cost.

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